Bi-Metal Blades

MGLB

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General Purpose Matrix Bi-Metal Blade

The MGLB is best suited for cutting structural shapes, tubing and stacks of mild steel pieces. The MGLB allows band saw machines to cut a wide range of material sizes and shapes without requiring a change of blades. Its tough high-speed steel teeth resist chipping, stripping and abrasion. It can also tolerate the occasional improper speeds and feeds that are often used by inexperienced saw operators

Features

  • Hardness of HRC67-68
  • Matrix cobalt high-speed steel edge
  • Specially designed tooth form
  • Wide Set available

When a roll-formed large-size I-beam is cut, stress relieving may occur, pinching the blade. In order to prevent damage to the blade, a “WS” (Wide Set) type is available for MGLB.

Advantages

  • High wear resistance
  • Tough shock-resistant tooth edge

Benefits

  • High production rate
  • Low cost per cut
  • Long-life on mild solid steel and heavy wall tubing and structural

DUOS

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Patented Bi-Metal for Thin Wall to Solid

Blade exclusively designed for the light-duty band sawing machines to cover a wide range of cutting applications. No Break-in procedure is necessary.

Features

Most Cutting applications can be cut efficiently and economically with the DUOS 9/11P. The problem of operators selecting the improper blade has been virtually eliminated by the DUOS.

  • The DUOS uses two different tooth and set configurations to control excessive feeding in profile and tubing type materials
  • Adopting a positive rake angle enhances cutting performance in both solid and profile cutting
  • Increasing the chip area of the gullet by utilizing the two-step relief angle is a first for the smaller pitches
  • Time-consuming break-in periods are totally eliminated when using the DUOS
  • DUOS is a blade developed exclusively for the light-duty band saw. This design prevents teeth stripping and or chipping when cutting profiles while expanding the application to include solid material to the full capacity.

Advantages

  • Blade exclusively designed for the light-duty band sawing machines to cover a wide range of cutting applications.
  • Highest quality backing material with M42 strip assures the longest possible blade life.
  • Innovative Twin Set plus Proprietary Tooth shapes in a Hi-Lo configuration for the most efficient and economical metal sawing.

Benefits

  • High production rate
  • Long-life on mild solid steel and heavy wall tubing and structural
  • Low cost per cut

COBALT8

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Amada Modified M-42 High-Speed Steel Bi-metal Blade

General-purpose blade ideal for cutting mild steel and structural steel. “Chip Curler” tooth shape and unique set pattern result in longer blade life.

Features

  • Amada Modified M42 High-Speed Steel Edge
  • Chip curler tooth shape

Chip curler tooth shape improves chip removal and reduces the impact on the bottom of the gullet resulting in a better life. Cobalt8 is ideally suited to cut mild steel.

  • Unique “Chip Curler” tooth design

The distinctive set pattern reduces noise and vibrations during cutting resulting in much longer blade life and noticeably better cutting performance as well.  

Advantages

  • Enhanced Chipping Resistance
  • Improved Tooth Penetration

Benefits

  • General-purpose blade
  • Low cost per cut
  • Longer life for mild steel and structural steel shapes

SGLB

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High Production M-42 Bi-Metal Blade

The SGLB was designed to cover a broad range of cutting applications and to provide maximum efficiency in sawing wear-resistant tool steels. The blade’s tough M-42 cobalt edge resists heat and abrasion, while the varied pitch tooth form expands the ranges of sizes and shapes that can be sawed successfully without changing blades.

 

Features

  • 7 degree positive rake angle
  • Hardness of HRC 68-69
  • M-42 cobalt high speed steel edge
  • Specially designed tooth form

Advantages

  • Better tooth penetration
  • High heat resistance
  • High wear resistance

Benefits

  • Fast Cutting Rates
  • High production rate
  • Long life on moderate to difficult to cut materials
  • Low cost per cut

The hardness of the Tooth Tip represent Amada’s average value. It is adjusted to some extent according to the types and size of the products.

S :Standard Tooth, Straight Raker Set 
PR: 7 Degree Positive Rake 
MG:10 Degree Positive Rake 
AG:Positive Rake, Large Gullet Size 
WS:Wide Set

CHIPBREAKER

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Chip Breaker

Designed to reduced heat generated at an increased chip load. With reduced tooth stripping and breaking this equates to the lowest possible cost per square inch of metal cutting.

 

Features

  • Reduced heat generated at increased chip loads
  • Prevents scoring on gullets
  • Reduced chip weld
  • Reduced backing fatigue

Advantages

  • Higher cutting rates
  • Increased blade life
  • Reduced tooth stripping
  • Reduced blade breakage

The hardness of the Tooth Tip represent Amada’s average value. 
It is adjusted to some extent according to the types and size of the products.

V: Variable Positive Rake

PROTECTOR

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Description

Exclusively for the structural steel, strong against tooth chipping and capable of providing unparalleled high efficiency. PROTECTOR added to the back face of the tooth tip prevents excessive cutting.

Features

  •  Matrix High-Speed Steel Edge.
  • Unique Design Tooth Form

PROTECTOR added on the back face of the tooth tip suppresses excessive cutting and prevents continuous chipping from occurring.

  • Wide Set Available
  • Positive Rake Tooth Angle
  • Strong Tooth Profile

As the tooth tip is made stronger, it endures impacts caused during intermittent cutting. At the same time, high cutting efficiency is assured.

  • Set Design

The broaching style set pattern was designed to eliminate pinching, therefore preventing the blade from binding in the cut.

  • Wide Set Available

When a roll-formed large-size H-beam is cut, stress relieving may occur, pinching the blade. In order to prevent damage to the blade, a “WS” (Wide Set) type is available for PROTECTOR.

 

Advantages

  • Extra Tough Shock Resistance
  • Extra Tough Tooth Strippage Resistance

Benefits

  • Extra Fast Cutting on Structural Steel
  • Extra Long Life in Interrupted Structural Cutting
  • Low Cost Per Cut

V: Variable positive Rake 
WS: Wide Set